Aerosol sampling is used to evaluate the health hazards associated with particles deposited in the human breathing system. Impactors, which are extensively employed as aerosol samplers, have low collection efficiency because of particle bounce. The impaction plate is typically coated with oil or grease to prevent particle bounce. However, such coating materials cannot sustain long-term heavy particle loading. In this study, the impaction plate was recessed, forming a cavity filled with Trypticase Soy Agar (TSA) to reduce particle bounce and re-entrainment. An ultrasonic atomizing nozzle was employed to generate challenge aerosols. An Aerodynamic Particle Sizer (APS) was utilized to measure the number concentrations and the size distributions upstream and downstream of the size-selective devices. A multi-hole impactor and Personal Environmental Monitor PM2.5 (PEM-PM2.5) were used to evaluate particle bounce and heavy particle loading. Liquid type-Dioctyl phthalate (DOP), soluble solid type-potassium sodium tartrate tetrahydrate (PST) and insoluble solid type-polymethyl methacrylate (PMMA) were investigated, as were different impaction surfaces/surface combinations. The multi-hole impactor coated with silicone oil was compared with a TSA-filled plate. Laboratory results demonstrate that the solid PST particles bounced off the TSA-filled plate less than off the silicone-coated aluminum plate. This study also used a 700-μm-thick layer of silicone oil to prevent TSA dehydration. The experimental results revealed that the silicone-TSA double layer minimized PST particle bounce during the two-hour heavy sampling (mass concentration was around 7.22 mg/m3). Moreover, the PEM-PM2.5 impactor yielded consistent results when the silicone-TSA double layer method was used. These results are useful for designing bounce-free impaction substrates during heavy load sampling.
